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Virtual Commissioning: A Digital Twin Example

We recently worked with an automotive manufacturer to virtually commission several new automated production lines. This manufacturer estimates a loss of $10,000 per minute when they have to halt their production for new equipment installation. Across several different virtual commissioning projects, our testing of the PLC code identified over 150 issues per project that were resolved before physical startup. This saved our client approximately two days of production downtime per project.

$14M
Estimated savings this client achieved by avoiding extra production downtime.
2,100+
Issues uncovered and resolved before equipment buyoff.
Body of a car on an assembly line being manufactured by automated robots.
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